钢包烘烤器的节能改造

发布时间:2019/6/1 14:55:03    浏览次数:2034

 

1. QIANYAN

GAOWENKONGQIRANSHAO（High Temperature Air Combustion，JIANXIEWEIHTAC）JISHUTUPOLERENMENDUIRANSHAODECHUANTONGRENSHI，TONGGUOJIXIANHUISHOUYANQIYUREBINGQIEGAOXIAOYUREZHURANKONGQI，SHIXIANLECHAOGAOWEN（1000℃）HECHAODIYANG（2%~5%）TIAOJIANXIADERANSHAO。GAOWENDIYANGRANSHAOGUOCHENG，WEIDAFUDUJIENENGHEDAFUDUJIANGDIYANQIZHONGYOUHAIWUZHIPAIFANG，GAISHANHUANJINGTIGONGLEJISHUBAOZHENG。

XURESHIRANSHAOJISHUYOUYUJUYOUGAOXIAOJIENENGHEDIWURANPAIFANGDENGDUOZHONGYOUYUEXING，JINJINIANZAILUYAOHECHUANTONGHONGKAOSHEBEIGAIZAOZHONGDEDAODALITUIGUANG，TEBIEZAILIANGANGCHANGGANGBAO（ZHONGJIANBAO）HONGKAOSHEBEIZHONGDEDAOPUBIANYINGYONG。

2. 原设备存在的主要问题及改造方案

BAOGANGGUFENBUXIUGANGFENGONGSILIANGANGCHANGYUANYOU20DUOTAIGANGBAOHONGKAOQI，SHIYONGMEIGUOMAXONGONGSIDETIANRANQIRANSHAOQI，WUYUREHUISHOUZHUANGZHI，ZAIHONGKAOGUOCHENGZHONG，QUANBUDEGAOWENYANQICONGGANGBAOYANHEYANCONGZHIJIEPAIFANGDAOCHEJIAN，NENGHAOJIAOGAO。JIASHANGYUANKONGZHIXITONGSHEJIBUHELI，ZHUYAOSHIYONGYIBIAOBAKONGRANBIFENSIDUANKONGZHI，JIKONGQILIANGANWENDUHUAFENWEISIDUAN，RANQIYUKONGQIDEBILIFENBIEWEI1BI11，17，29，53，KONGQILIANGTAIDA，HONGKAOXIAOLVJIAODI。GANGBAOHONGKAOQIDENENGHAOGAO，REXIAOLVDI，SHIYUNXINGFEIYONGJUGAOBUXIADEGUANJIANYINSU。

WEIJIANGDIGANGBAOHONGKAOQIDETIANRANQIXIAOHAO，TIGAOGANGBAOHONGKAOZHILIANGHEHONGKAOXIAOLV，ZAIMANZUGONGYIYAOQIUDEQINGKUANGXIA，JINGGUOLUNZHENGJUEDINGCAIYONGXURESHIRANSHAOJISHUGAIZAOGANGBAOHONGKAOQI。ZAILIANGANGCHANGGANGBAO（ZHONGJIANBAO）HONGKAOSHEBEIZHONGSUIRANGUONEIHENDUOQIYEDOUCAIYONGXURESHIRANSHAOJISHU，DANYOUYUSHEBEIHEJISHUDECHAYI，XIANCHANGYUNXINGZHILIANG、SHEBEIANQUANXINGHEJIENENGXIAOGUOYEYOUMINGXIANBUTONG。MUQIANGUONEIYINGYONGJIAODUODEXURESHIRANSHAOJISHUZHUYAOYOULIANGZHONG：YI.MEIQIBUYURE，KONGQIDANXURE。ZHIYOUYIGEXURESHI，KONGQICAIYONGSITONGHUANXIANGFAHUANXIANG，MEIQICHANGTONGHUOYONGKUAIQIEFAQITING。ZHEIZHONGFANGSHIYOUYUSHIDANXURE，YURELIYONGLVBUGAO，JIENENGXIAOGUOYOUXIAN。ER.KONGQI、MEIQISHUANGXURE。KONGQIHEMEIQIGEYOUYIGEXURESHI、GEYONGYIGESITONGHUANXIANGFAHUANXIANG，KONGQIHEMEIQIDOUNENGYUREDAOHENGAOWENDU，YUREHUISHOUXIAOGUOJIAOHAO。DANMEIQI/YANQIHUANRETONGDAOZAIHUANXIANGGUOCHENGZHONG，CHANGCHANGHUIBAMEIYOUWANQUANRANJINDEMEIQIHUICHOUHUIQU，CONGERCHANSHENGBAORANDENGANQUANYINHUAN。TONGSHIYOUYUHENNANZUODAOMEIQI、KONGQIDETONGBUHUANXIANG，KONGRANBIWUFAYOUXIAOKONGZHI，YEBUNENGYOUXIAOZUZHIHUOYANJIEGOUHEXINGSHI，BUNENGMANZUJINGZHUNKONGZHIHEJINGQUEJIAREDEMUDE。WOMENZAIJINXINGGANGBAOHONGKAOQIGAIZAOXIANGMUGUOCHENGZHONG，CONGFANGANLUNZHENGDAOXIANGMUSHISHIDOUYANGEBAGUAN，JINGXINTIAOXUAN、JINGXINZHIZUO，ZUIHOUQUEDINGDEZONGTIFANGANWEI：GANGBAOHONGKAOQISHIYONGYUANXITONGDEQUDONGJIGOU、HONGKAOQIZHIJIA；SHIYONGGUONEIXIANJINDEFUHEXINGXURESHITIANRANQIRANSHAOXITONGTIDAIYUANRANSHAOXITONG，BINGDUIYUANKONGZHIXITONGZUOSHIYINGXINGGAIZAO，YIMANZUXURESHIRANSHAOXITONGDEYAOQIU(RUXIATU)。JINGGUOYINIANDUODEYUNXINGYANZHENG，GAIZAODE15TAOSHEBEIDOUNENGANGONGYIYAOQIUQUANZIDONGHONGKAOYUNXING，JIENENGXIAOGUOXIANZHU。

 

FUHEXINGXURESHISHAOZUIZAISHIYONGZHONG，KONGQITONGDAOHEYANQITONGDAOZHUANGYOUFENGWOXURETI，QIXURESHIHUANREHEJIANBISHIHUANREQIFUSHECHUANREDEZUOYONG。MEIQITONGGUOMEIQIJIANBIHUANRETONGDAOHUANRE，HUISHOUYANQIZHONGDEYURE，TONGSHIMEIQIZAIMEIQIHUANRETONGDAONEIBUHUICHOU，ZHEIYANGJIDADAOLESHUANGXUREDEXIAOGUO，YOUBIMIANLEMEIQIZAIGUANDAONEIBAORAN，DADATIGAOLEMEIQIYUREDEANQUANXING。CAIYONGDUTEDEHUANXIANGFAJIEGOU，BUJINSHIXIANLEKONGQIHEMEIQIDETONGBUTONGZHOUHUANXIANG、YOUXIAODIKONGZHIKONGRANBIHEZUZHIHUOYANZHUANGTAI，ERQIENENGJINGZHUNKONGZHI、JINGQUERANSHAO，ZAIJISHUSHANGSHIYIGEHENDADEJINBU。

CICIGANGBAOHONGKAOQIGAIZAODEJUTIYAOQIURUXIA：

1). CAIYONGTIANRANQI，FUHEXINGXUREFANGSHI。

2). BIXUSHIYINGBAOGANGDUOZHONGNAICAICAIZHIGANGBAODEHONGKAO，YOUQISHIZHENGTIJIAOZHUGANGBAOHONGKAO

3). ZIDONGDIANHUO，QUANCHENGHUOYANJIANKONG，JUYOUWANSHANDEANQUANBAOZHANGCUOSHI

4). QUANZIDONGHONGKAOKONGZHI，WUXUZHUANRENJIANKONGSHIYONGGUOCHENG，JIANHUACAOZUO，WEIXIUFANGBIAN

5). JIENENG40%YISHANG，BINGJIANGDINoxPAIFANG。

ZHENDUISHANGSHUYAOQIU，JIEHELIANGANGCHANGDESHIJIQINGKUANGJUTICUOSHIRUXIA：

l YANZHIXURESHIHONGKAOQIYONGDINoxSHAOZUI

DUIYUANERCIRANSHAOSHIGAOWENYUREKONGQIRANSHAOYONGDINoxSHAOZUIJINXINGGAIZAO，JIAZHUANGDIANHUOMEIQI/KONGQIGUAN、ZIDONGDIANHUOZHUANGZHIDEDAHUOTOUHEQUANCHENGHUOYANJIANKONGDEHUOYANTANTOUKONG，SHIZHISHIYONGYUANZHUANGZAILISHIGANGBAOHONGKAOQIBAOGAISHANG。

l YANZHIXINXINGGAOXIAONENGHONGKAOQIXUREZHUANGZHI

ANLISHIGANGBAOHONGKAOQIBAOGAITEDIANZHONGXINSHEJIXUREZHUANGZHI.XURETICAIYONGFENGWOTAOCI，FENGWOTAOCIBIHOU0.4mm，JIANGE2.5mm，CHUANREMIANJI1344m2/m3.XUREZHUANGZHIGAOWENDUANZAIQIAN，DIWENDUANZAIHOU，GENJUSHIYONGWENDUCAIYONGBUTONGDECAIZHI。XURESHIDINGBUSHEYOUWEIXIUKONG，BIANYUDAKAIJIANCHAHEGENGHUANXURETI。

ZHIDINGHONGKAOQIGAIZAOJUTIFANGAN：

DUIYUANGANGBAOHONGKAOQIJINXINGGAIZAO，HONGKAOPINGTAI、YEYASHENGJIANG、GUFENGJI、LIULIANGJIANCEDENGYUANXITONGBUBIAN，GENGHUANHONGKAOQIQUANXIANWEIBAOGAI，XINZENGXURESHIHONGKAOQIYONGLIANGGEFUHEXURESHIZHUSHAOJU、DIANHUOSHAOZUI、HUANXIANGXITONG、YINFENGJI、PAIYANWENDUJIANCEJIXIANSHIYIJIGEZHONGLIANJIEGUANDAO。

ANSHANGSHUFANGAN2005NIAN10YUEKAISHIZAIYITAOGANGBAOHONGKAOQIHEYITAOTIESHUIBAOHONGKAOQIJINXINGSHIYANXINGGAIZAO。JINGGUOSANGEDUOYUEYUNXINGFAXIANSHAOZUIXURETIYOUBUFENJITANHEDUSAIXIANXIANG，JINGFENXISHIKONGZHIXITONGBUJINGZHUN，ZHISHIKONGRANBIBUHELI，TIANRANQIMEIYOUCHONGFENRANSHAOMAOHEIYANZAOCHENGDE。XUGAIJINYUANRANSHAOKONGZHIXITONG，SHIWENDUDILEKAIDARANQISHIXIANKAIDAKONGQI，HOUKAIDARANQI；WENDUGAOLEGUANXIAORANQISHIXIANGUANXIAORANQI，HOUGUANXIAOKONGQI；HUOZHEZAISHIZHONGBAOCHIHELIDERANKONGBIDEQINGKUANGXIARANQIHEKONGQITONGSHISHENGJIANG，BAOZHENGZAIZHENGGERANSHAOGUOCHENGZHONGRANSHAOHELI，BUMAOHEIYAN，JINYIBUJIANGDINENGHAO。

YUANXITONGCAIYONGVRX100WUZHIJILUYIZUOJIANKONGSHEBEI，YOUYIXIABUZU：

l ZUOWEIJIANSHIQI，WUZHIJILUYIZHINENGJIANDANXIANSHIHEJILUXIANCHANGSHUNSHIZHI，BUNENGMONIGONGYILIUCHENG，BUNENGJIANSHISUOYOUSHEBEIZHUANGTAI。DANGFASHENGGUZHANGSHI，BUNENGQINGCHUDEZHICHUGUZHANGDIAN。

l ZUOWEIKONGZHIQI，WUZHIJILUYIZHINENGZUOWENDUPIDDIAOJIEQIDEDINGZHIKONGZHI。DANGWENDUDISHI，YAOKAIDARANQIFAMEN。YOUYUWENDUJIANCEZHIDEZHIHOU，LIANXUDEKAIRANQIFAMENSHIRANQILIANGGUODA。DANGWENDUSHANGLAIYIHOU，WENDUTAIGAOYOUYAOGUANXIAORANQIFAMEN。YOUYUWENDUJIANCEZHIDEZHIHOU，LIANXUDEGUANRANQIFAMENSHIRANQILIANGGUOXIAO。YINYIBIAOGONGNENGSUOXIAN，KONGQILIANGHEMEIQILIANGSUIFAMENKAIDUHUDAHUXIAO，PEIBIWUFAZHUNQUEKONGZHI，JILANGFEINENGYUAN，YOUBAOZHENGBULEKAOBAOZHILIANG。

l BUNENGWANQUANMANZUXURESHIHONGKAODUIKONGZHIDEYAOQIU，RUXIAOHUOKONGZHI，ZHONGWEIKONGZHI，LIULIANGQUXIANKONGZHI,YANQILIULIANGKONGZHIDENG。

JINGGUOLUNZHENG，JUEDINGDUIYUANKONGZHIXITONGJINXINGGAIZAO，KAIFAXINDEDIANKONGXITONG。WOMENDEDIANKONGSHEJIRENYUANJUYOUFENGFUSHIJIANJINGYAN，ZAOZAI2002NIANJIUYUBAOGANGNENGYUANBUHEZUOYANZHILEGAOXIAODEXURESHIGANGBAOHONGKAOQIDEKONGZHIBUFEN,GAIXITONGGONGNENGQIQUAN，CAOZUOJIANDAN，WEIHUFANGBIAN，ANQUANKEKAO，KONGWENJINGDUZAI30DUYINEI，YIGUANGFANYINGYONGYUBAOGANGJIQITAGANGTIEQIYE。YONGPLC＋CHUMOPINGZUOXITONGJIANKONGSHEBEISHIXIANDAIKONGZHIJISHUDEFAZHANFANGXIANG。XIANGBIVRX100WUZHIJILUYI，XINXITONGSHIZUIPUJIHETONGYONGDESHEBEI，YOURUXIAYOUDIAN：

l ZUOWEIJIANSHIQIDECHUMOPINGKEYIZUOGEZHONGXIANSHIHECAOZUO，QUSHIQUXIAN，BAOJINGJILU，MONIGONGYILIUCHENG，JIANSHISUOYOUSHEBEIZHUANGTAI，DIAOJIECANSHUDENG,JIANDANMINGLE。DANGFASHENGGUZHANGSHI，NENGQINGCHUDEZHICHUGUZHANGDIAN。

l PLCZUOWEIKONGZHIQIGONGNENGQIANGDA，YIYUKUOZHAN，NENGWANQUANMANZUXURESHIHONGKAODUIKONGZHIDEYAOQIU，RUXIAOHUOKONGZHI，ZHONGWEIKONGZHI，TEBIESHILIULIANGQUXIANKONGZHI，YANQILIULIANGKONGZHIDENG，NENGCHUCUNGEZHONGKONGZHIYONGSHUJUBIAO，NENGZUOQITAFUZAKONGZHI。

2006NIAN4YUEKAISHIANGAIFANGANQUEDINGDELIULIANGQUXIANKONGZHIFANGSHIGAIZAOSANTAOGANGBAOHONGKAOQI。SUOWEILIULIANGQUXIANKONGZHIFANGSHISHIZHIBAOGANGLIANGANGCHANGKAIGONGSHICONGRIBENYINJINDEHONGKAOQI，YOURIBENZHUANJIAZAIXIANCHANGTONGGUOSHIYANZHIZUODEHONGKAOQUXIANDEHONGKAOFANGSHI。JINGGUOSHENZHONGKAOLV，WOMENJUEDINGZAIHONGKAOQIZHONGCAIYONGZHEIZHONGKONGZHIFANGSHI。

2006NIAN6YUEWANCHENGZHEISANTAIDEGAIZAO。YUNXINGYIDUANSHIJIANHOU，CHUDIANHUOSHAOZUIYOUXIESUNHUAIWAI，QITADOUANYAOQIUSHIXIANLE。CONG2006NIAN6YUEDAO2006NIAN12YUEYOUWANCHENGSHITAIDEGAIZAO。ZHEIXIEHONGKAOQIYOUGANGBAO、TIEBAO、MUYEBAODE，GANGBAOYOUZHENGTIJIAOZHUDE，TIEBAOYOUTUOLINHETUOLIUDE，ZAIXIANDEDENGDENG，MEIGEHONGKAOWEIYIBANYOUQITIAOHONGKAOQUXIAN，ZAIXIANCHANGTONGGUOSHIYANZHIZUOHONGKAOQUXIANDEGONGZUOLIANGHENDA。JINGGUOBANNIANDEYUNXING，LIULIANGQUXIANYULILUNHONGKAOSHENGWENQUXIANYOUYIXIEPIANCHA。WOMENYOUJIEHELIULIANGQUXIANKONGZHIDEYOUDIAN，JIANGSUOYOUHONGKAOKONGZHIGAICHENGWENDUFANKUIKONGZHI，SHIHONGKAOWANQUANANSHENGWENQUXIANJINXING，TONGSHIYOUJIALEYIXIEXIANZHI，SHILIULIANGBODONGBIYIBANWENDUFANKUIKONGZHIXIAO。JINGGUOYINIANDUODESHIYONG，HONGKAOJIBENZAIZIDONGKONGZHIZHUANGTAIXIAYUNXING，JIENENGXIAOGUOXIANZHU。

3. 新开发监控系统的特点

HAODEJIANKONGXITONGZAIYURUHEJIANGRANSHAOQI、XURETIJIQIEHUANXITONGSANZHEYOUJIDIJIEHEQILAI，CONGERJIANGGAOWENKONGQIRANSHAOJISHUSHANGDEYOUYUEXINGZUIDAXIANDUDIZHUANHUACHENGSHIJIYINGYONGXIAOGUO，TONGSHIYOUCAOZUOJIANDAN，WEIHUFANGBIAN，ANQUANKEKAO。

    BENXITONGCAIYONGS7-300  PLCJINXINGKONGZHI，CAIYONGCHUMOPINGZUORENJIJIEMIAN，ZHUYAOYOUMIANBANANNIUCAOZUO，CHUMOPINGWANCHENGFUZHUCAOZUO，TONGSHICHUMOPINGYEXIANSHIXITONGZHONGGEGUOCHENGBIANLIANGSHUZHI，SHEBEIZHUANGTAI，QUSHIQUXIAN，BAOJINGJILU，SHEZHIGEZHONGCANSHUDENG。ZAICHUMOPINGSHANGXIANSHIDEZHUYAOJIEMIANYOUJIANSHIYE，CAOZUOYE，CANSHUSHEZHIYEHEBAOJINGYE。

3.1CHUMOPINGYEMIANSHEJI

TONGGUOGONGNENGCAIDANJIANKEDAKAIGONGYONGCHUANGKOU，XUANZEMONITU、SHUXIANBIAOTU、QUSHITU、SHIJIANBAOJINGJILU、SHOUDONGCAOZUO、CANSHUSHEZHIYEMIANDENG。

l MONITU ：BENTUXIANSHIHONGKAOGONGYIGUOCHENG，BAOKUORANQI、ZHURANKONGQIJIQITAGUANDAOSHANGQUANBUKEKONGSHEBEIFUHAO，GESHEBEIZHUANGTAI，GANGBAOWAIXING，HUOYANZHUANGTAIDENG。JIANCEGUOCHENGBIANLIANGSHUZHIYOUKONGRANQILIULIANGPVSHUNSHIZHI，SPSHEDINGZHI，GANGBAOWENDUPVSHUNSHIZHI，YANQIWENDUPVSHUNSHIZHI，XIANSHIRANQILIULIANGLEIJIZHI，HONGKAOSHIJIAN。YOUSUISHIXIANSHIBAOJINGZHUANGTAIDEBAOJINGTIAO。MONITUSHIJIEMIANDEZHUHUAMIAN。

l SHUXIANBIAOTU：BENTUJIANGJIANCEDEGUOCHENGBIANLIANGSHUZHIHEKONGZHIDESHEDINGZHIYONGSHUXIANBIAODEXINGSHIXIANSHICHULAI，YOURANQILIULIANGPVSHUNSHIZHI，SPSHEDINGZHI，KONGQILIULIANGPVSHUNSHIZHI，SPSHEDINGZHI，GANGBAOWENDUPVSHUNSHIZHI，HONGKAOSHIJIAN,RANQILIULIANGLEIJIZHI。QUSHITU：BENTUXIANSHIGANGBAOWENDUQUSHIQUXIAN，RANQILIULIANGQUSHIQUXIAN。

l SHIJIANBAOJINGJILU：BENTUXIANSHIBINGCUNCHUBAOJINGSHIJIANFASHENGSHIJIAN，QUERENSHIJIAN，HUIFUSHIJIAN，SHIJIANMINGCHENG。

l SHOUCAOZUO：BENTUTONGGUOSHOUDONGCAOZUOMONIYIBIAOTUDIAOJIEFAMENWEIZHILAIDIAOJIERANQILIULIANGHEKONGQILIULIANG，TONGSHIXIANSHIRANQILIULIANGSHUNSHIZHI，FAMENWEIZHI，KONGQILIULIANGSHUNSHIZHI，FAMENWEIZHI。SHOUCAOZUORANQIQIEDUANFAKAI/GUAN，XIAOYINDENG。

l CANSHUSHEDING：SHIJIANSHEDING，PIDCANSHUSHEDING，HUANXIANGSHIJIANSHEDING。

3.2 PLCZHUYAOKONGZHIGONGNENG

l SHOUDONGHONGKAOKONGZHI

ZAIZHEHUOZHUANGTAIXIACAOZUORENYUANZAICHUMOPINGSHANGANRANQIQIEDUANFAKAIANNIUDAKAIRANQIQIEDUANFA，SHOUDONGDIAOJIERANQIDIAOJIEFAKAIDU，JICHURANQILIULIANG，TONGSHISHOUDONGDIAOJIEKONGQIDIAOJIEFAKAIDU，JICHUSHIDANGDEKONGQILIULIANGDIANRANZHURANQIJINXINGHONGKAOKONGZHI。

l LIULIANGQUXIANZIDONGHONGKAOKONGZHI

YOUYUBUTONGGANGBAOCAIZHI、CHENGXINGFANGSHIBUTONG，JIANGBUTONGGONGKUANGQINGKUANGXIADEGANGBAOMUBIAOWENDUYUSHIJIANDEGUANXI，ZHUANHUACHENGXIANGYINGDEMEIQILIULIANGYUSHIJIANDEGUANXI，BINGJICHUDUIYINGDEKONGRANBIZHI，TEZHENGDIANDESHEZHIPINLVWEI1XIAOSHI1GEMEIQILIULIANGHEKONGRANBIZHI，PLCZAIMEIGEXUNHUANZHOUQINEI，JIANGCHAZHIJISUANSHEDINGDEKONGQIHEMEIQILIULIANGZHISHUCHUJIKONGQIHEMEIQIDIAOJIEQI，YOUDIAOJIEQIWANCHENGKONGRANBIKONGZHI。

  ZHIZUOLIULIANGQUXIANSHUJUBIAO

GENJUGONGYIJICHUDEWUZHONGGONGKUANGGANGBAOHONGKAOSHENGWENQUXIAN，ZAIXIANCHANGRENGONGBIAODINGHAOMANZUQIZHONGGONGKUANGYAOQIUDEHONGKAOMEIQILIULIANG、KONGQILIULIANGHEKONGRANBIDEHONGKAOQUXIANSHUJU，SHURUDAOPLCSHUJUKUAIZHONG，PLCJISHEDINGHAOLEDUOTIAOLIULIANGQUXIAN。

l WENDUFANKUIZIDONGHONGKAOKONGZHI

RANQIZAIGANGBAONEIDERANSHAOLIUDONGLIUCHANGBIJIAOWENDING，WENDUFENBUJUNYUN，TEBIEZAIBAOGAISHANGDEJIANCEDIANWENDUWENDINGQIEYUSHIJIDEGANGBAOHONGKAOWENDUCUNZAIYIDINGDEGUANXI，TONGGUOSHIYANQUEDINGCIGUANXI，JIANGMANZUGEZHONGGONGKUANGYAOQIUDEQUXIANSHURUDAOPLCZHONG，JIUKEYIZHIJIEYIJUGANGBAODEJIANCEDIANWENDUSHIJIZHIHEMUBIAOZHIJINXINGWENDUFANKUIKONGZHI，SHIXIANGANGBAODEWENDUFANKUIZIDONGKONGZHIHONGKAOYAOQIU。

ZAIZIDONGKONGZHIMOSHIXIA，GENJUHONGKAOYAOQIUZAIQUXIANXUANZEKAIGUANSHANGXUANZEDUIYINGQUXIAN，DANGANXIAHONGKAOKAISHIANNIUHOU，PLCANXUANDINGHONGKAOQUXIANHAOZIDONGDIAOCHUDUIYINGHONGKAOQUXIANDEWENDUSHEDINGZHISHUCHUJIDIAOJIEQI，YOUPLCNEIZHIDEPIDWENDUFANKUIDIAOZHENG，BINGJIANGDIAOJIEJIEGUOTONGGUODIAOJIEQIWANCHENGKONGRANBIKONGZHI，SHIXIANGANGBAODEZIDONGWENDUFANKUIHONGKAO。DANGHONGKAOWENDUDADAOMUBIAOZHIHOU，ZIDONGZHUANRUBAOWENCHENGXU。

l KUAISUQIEHUANKONGZHI

PLCMEI15MIAOSHUCHUMONILIANGKONGZHIXUREHONGKAOQIDEKUAISUHUANXIANGZHUANGZHI，SHIXIANQIEHUANKONGZHI。

l ZIDONGDIANHUOKONGZHIHEQUANCHENGHUOYANJIANKONG

JIANCHARANQIYALIZHENGCHANG，SONGFENGYALIZHENGCHANG，YIBIAOYONGQIYALIZHENGCHANG，RANQIQIEDUANFAGUAN。ZHEISHIANXIADIANHUOMEIQIKAIANNIU。DANGANXIADIANHUOMEIQIKAIANNIU4MIAOHOU，ANXIADIANHUOKAISHIANNIU，DIANHUOBIANYAQIDEDIANDAHUO，8MIAOHOUBIANYAQIDIANYUANZIDONGQIEDUAN，DIANHUOJIESHU。ANZHUANGZAIXUREHONGKAOQILIANGGESHAOZUISHANGDEHUOYANJIANCEQIJIANCEYOUWUHUOYAN，RUOWUHUOYANZEJICHUSHIHUOXINHAO。ZAIQUERENDIANHUOZHENGCHANGHOU，SHOUDONGZHUANGTAIXIACAOZUORENYUANANMEIQIQIEDUANFAKAIANNIUDAKAIMEIQIQIEDUANFA，SHOUDONGDIAOJIEMEIQIDIAOJIEFAJICHUXIAOLIULIANGMEIQI，DIANRANZHUMEIQI。HONGKAOZHONGSHIHUO，ZESHENGGUANGBAOJING，TONGSHIGUANRANQIQIEDUANFAHEDIANHUORANQIDIANCIFA。

l BAOWENZHUANGTAIKONGZHI

ZAIZIDONGKONGZHIMOSHIXIAJINRUBAOWENRANSHAOKONGZHISHI，ZHONGWEIFADEDIANJINRUBAOWENZHUANGTAI，JIMEIQI、KONGQIJINRUTONGDAOHEYANQIPAICHUTONGDAODUSI，TONGSHIPIDTINGZHIYUNSUAN，SHUCHUMEIQILIANGWEI0m3/h、KONGQILIANGWEI0m3/hLIULIANGXINHAOJIDIAOJIEQI，YANSHI45MIAOHOUHUANXIANGFASHIDIAN，BAOWENZHUANGTAIZHISHIDENGDIANLIANG。MUBIAOWENDUXIAJIANG20℃HUANXIANGFADEDIAN，ZHONGWEIFASHIDIAN，HUIFUYUANKONG/RANPEIBIRANSHAOZHUANGTAI。

l MEIQIXIAOLIULIANGKONGZHI

ZAIHONGKAOZHENGTIJIAOZHUGANGBAOSHI，MEIQIYONGLIANGJIAOXIAO，CAIYONGXURESHIHONGKAOHOU，MEIQIYONGLIANGZAIYUANYOUJICHUSHANG，JIANGDIYUE30％～50％，ZUIDILIULIANGDADAO20Nm3/hr，YINCIJIYONGKONGBANJIANCELIULIANGDEKONGZHIDAILAIYIDINGDEKUNNAN，BENXITONGYINRUMEIQIXIAOLIULIANGKONGZHIJISHU，CHENGGONGDIJIEJUELEZHEIYIKUNNAN。

l HONGKAOJIESHUKONGZHI

ANHONGKAOJIESHUANNIU，PLCTINGZHIYUNSUANFUWEI，SHUCHUMEIQILIANGWEI0m3/h、KONGQILIANGWEI1000 m3/hLIULIANGXINHAOJIDIAOJIEQI。

l GUZHANGBAOJINGXITONGKONGZHI

     a) MEIQIYALI、GUFENGYALI、YIBIAOQIYUANYALIZAIZHENGCHANGQINGKUANGXIADUIYINGDEZHISHIDENGXIMIE，QIZHONGRUOYOUYIGEDIYA，ZESHENGGUANGBAOJING，TONGSHIGUANMEIQIQIEDUANFAHEDIANHUOMEIQIDIANCIFA。

                   b) HONGKAOZHONGSHIHUO，ZESHENGGUANGBAOJING，TONGSHIGUANMEIQIQIEDUANFAHEDIANHUOMEIQIDIANCIFA。

     c) KONGRANBILISHIDIAO，ZESHENGGUANGBAOJING，TONGSHIGUANMEIQIQIEDUANFAHEDIANHUOMEIQIDIANCIFA。

 d) DUANOUZESHENGGUANGBAOJING。

 e) PAIYANWENDUCHAOXIAN，ZESHENGGUANGBAOJING，TONGSHIGUANYINFENGJI。

3.3  WENDUFANKUIZIDONGKONGZHIHONGKAODESHIXIAN

BENXITONGJIEHELIULIANGQUXIANKONGZHIDEYOUDIAN，KAIFALEYOUXIANZHIDEWENDUFANKUIKONGZHIMOSHI。LIULIANGQUXIANKONGZHISHICAIYONGANSHIJIANDUANGAIBIANMEIQILIULIANG，TONGSHIANSHIJIANDUANGAIBIANMEIQIDEPEIQIXISHU，JIGAIBIANKONGQILIULIANGJINXINGRANSHAOKONGZHILAIMANZUGANGBAOHONGKAOGONGYIYAOQIU。ZHENDUIBUTONGDEGANGBAOBAOCHENCAIZHI，CHENGXINGFANGSHIYIJIBUTONGGONGKUANGDESHIYONGYAOQIUGANGBAOHONGKAOGONGYIYEBUTONG，XUYAOZUOCHUSHIYINGGEZHONGYAOQIUDELIULIANGHONGKAOQUXIAN。SUIZHEJISHUHESHEBEIDEJINBU，GAIBIANMEIQILIULIANGDESHIJIANDUANKEBUDUANDESUOXIAO，LIULIANGQUXIANKONGZHIFANGSHISUOKONGZHIDEGANGBAOHONGKAOSHENGWENQUXIANSHIBIJIAOHAODE，DANSHILIULIANGQUXIANKONGZHIDUIWENDUSHIKAIHUANKONGZHI，SHIJIANJIEKONGZHI，SUIZHEJIJIEDEBIANHUA，MEIQIYALI、REZHIBIANHUAHEKONGQIDEXIANGGUANBIANHUA，SHIJIKONGZHIWENDUYUMUBIAOWENDUHUICHANSHENGYIDIANPIANCHA。

YOUXIANZHIDEWENDUFANKUIKONGZHIFANGSHISHIZAIXURESHIGANGBAOHONGKAOQILIULIANGQUXIANKONGZHIFANGSHIDEJICHUSHANGKAIFADE，JUTIZUOFARUXIA：

ZHENGLIWENDUFANKUIKONGZHIQUXIAN

GANGBAOHONGKAOQIYIBANZHIZAIBAOGAISHANGANZHUANGYIZHIREDIANOULAICELIANGGANGBAOWENDU。ZAIGENJUGONGYIJICHUDEGANGBAOHONGKAOSHENGWENQUXIAN，SHOUDONGDIAOSHILIULIANGKONGZHIQUXIANDETONGSHI，JILUXIABAOGAIWENDU，JUCIZHENGLICHUBAOGAIWENDUYUGANGBAOPINGJUNWENDUZHIJIANDEGUANXIQUXIAN。TU3WEIZHENGTIJIAOZHUBAOQUANXIUGANGBAOPINGJUNHONGKAOWENDUYUBAOGAIWENDUDEGUANXIQUXIAN。

 
         图3：包内平均烘烤温度与包盖检测温度的关系曲线

CONGTUZHONGKEYIKANCHU，ZHENGGEQUXIANFENWEISIDUAN：

DIYIDUAN：SHIJIAN 0～8XIAOSHI，WEIDIWENDUAN，BUDUANDEGAIBIANSHIJIANDUANJIANDUANKAIZHURANQI，KAORANQIXIELOULIANGSHENGWEN。KONGQILIULIANGANXIAOSHIDUANCONG2000m3/hXIAOBUCHAZHIJIANGDAO1000 m3/h。

DIERDUAN：SHIJIAN9～40XIAOSHI，BAOGAIWENDUYUGANGBAOWENDUZHIJIANDEGUANXISHIWEI

      TGAI ＝T BAO + 109 – t        （t WEISHIJIAN9～40XIAOSHIZHIYI）

DISANDUAN：SHIJIAN41～44XIAOSHI，BAOGAIWENDUYUGANGBAOWENDUZHIJIANDEGUANXISHIWEI

      TGAI＝T BAO + 70 – （t －40）×2.5（t WEISHIJIAN41～44XIAOSHIZHIYI）

DISIDUAN：SHIJIAN45～56XIAOSHI，BAOGAIWENDUYUGANGBAOWENDUZHIJIANDEGUANXISHIWEI

      TGAI ＝ T BAO + 60

XUANZECHUANJIDIAOJIEKONGZHIFANGFA

  ZAILIULIANGQUXIANKONGZHIFANGSHIZHONG，BENXITONGCAIYONGLEDINGZHIDIAOJIEFANGFAJIDANHUILUPIDDIAOJIEFANGFA，ZHIBUGUOZHEIGESHEDINGZHISUIZHEPLCDEXUNHUANZHOUQICHAZHIJISUANDE。RANQIHUILUHEKONGQIHUILUDOUCAIYONGDANHUILUPIDKONGZHI，LIANGGEKONGZHIHUILUZHIJIANDEQUEDINGGUANXISHI：

RANQILIULIANGSHEDINGZHI×PEIQIXISHU＝KONGQILIULIANGSHEDINGZHI。

ZHEILIDEPEIQIXISHUYEANSHIJIANDUANBIANHUA。

  ZAIWENDUFANKUIKONGZHIFANGSHIZHONG，WOMENXUANZECHUANJIDIAOJIEKONGZHIFANGFA。WOMENDEMUDESHIKONGZHIGANGBAOHONGKAOWENDU，ERKONGWENSHITONGGUOGAIBIANRANSHAORANQILIULIANGHEKONGQILIULIANGLAISHIXIANDE。FENXIYIXIAZHEIJIGECELIANGXINHAOHEWENDUKONGZHIDUIXIANGKEYIDECHU，WENDUDECELIANGHEKONGZHISHIDAZHIHOUHUANJIE，QICHUANDIHANSHUJINSIWEIERJIEGUANXINGHUANJIEJIACHUNZHIHOUHUANJIE，ERRANQILIULIANGHEKONGQILIULIANGCONGCELIANGXINHAODAOKONGZHIXINHAOFANYINGDOUFEICHANGKUAI，QICHUANDIHANSHUJINSIWEIYIJIEGUANXINGHUANJIE，ZHUYAOGANRAOYUANYELAIZHIYUMEIQIHEKONGQIGUANLU，ZHEIYANGDEXITONGZUISHIHEYUCAIYONGCHUANJIDIAOJIEKONGZHIFANGFA。CAIYONGCHUANJIDIAOJIEKONGZHIFANGFA，YIWENDUWEIZHUDIAOXINHAO，WENDUHUILUWEIZHUKONGZHIHUILU，YIMEIQI、KONGQIWEIFUDIAOHUILUJINXINGWENDUKONGZHISHIZUIJIAXUANZE，XIANGJIANKONGZHIXITONGFANGKUANGTU。

  WENDUSHEDINGZHI                                                                                

l SHIXIANWENDUFANKUIKONGZHIDEJUTIZUOFA

DIWENDUANCHULI

   DIWENDUANBUDUANDEGAIBIANSHIJIANDUANJIANDUANKAIZHUMEIQI，RANQILIULIANGWEIXIELOULIANG，KONGQILIULIANGANXIAOSHIDUANCONG2000m3/hXIAOBUCHAZHIJIANGDAO1000 m3/h，GANGBAOWENDUZAILILUNSHENGWENQUXIANSHANGXIABODONG。BAOGAIWENDUSHENGZHI150℃ZUOYOUHUOZHEDIWENDUANSHIJIANDAO，JINRUCHUANJIDIAOJIEXITONGYUNXING。                                                                                     

CHUANJIDIAOJIEXITONGCANSHUZHENGDING

SHOUXIANZHENGDINGFUHUILUCANSHU，KONGQILIULIANGGANRAOBIJIAODA，CAIYONGJIAOGAOZENGYIPIDKONGZHI，RANQILIULIANGGANRAOBIJIAOXIAO，CAIYONGDIZENGYIPIDKONGZHI。FUHUILUZHENGDINGWANHOU，ZAILIULIANGQUXIANKONGZHIFANGSHIXIAYUNXINGWENDING，RENGONGJIARAODONGHOU，KONGZHIXIANGYINGQUXIANWANQUANFUHEZiegler-nichols ZHENGDINGFAZHENGDINGDEJIEGUO。

ANXIAOSHIDUANJIAXIAN

   GENJUXURESHIGANGBAOHONGKAOGONGYIHEGANGBAOBENTIWENDUCHANGDETEDIAN，ZAIZHUHUILUKONGZHIZHONGJIALEXUDUOXIANZHI，ZHUYAOYOUZAIXUYAOSHENGWENSHI，RANQILIULIANGZUIDAWEIGAIXIAOSHIDUANMEIQILIULIANGDE2BEI，ZAIXUYAOJIANGWENSHI，RANQILIULIANGZUIXIAOWEI20 m3/hERBUYAOJIANGWEI0。              

l WENDUFANKUIKONGZHIGONGNENGDEYOUDIAN

GANGBAOHONGKAOQIWENDUFANKUIKONGZHIFANGSHIYULIULIANGQUXIANKONGZHIFANGSHIBIJIAOYOUYIXIAYOUDIAN：   

KONGWENZHUNQUE。YINWEISHIWENDUBIHUANKONGZHI，KEYIYANGEDIANZHAORENGONGSHEDINGDESHENGWENQUXIANJINXING，JIBENSHANGBUSHOUJIJIE，RANQI、KONGQILIULIANGBODONGDEYINGXIANG，KONGWENJINGDUKEZAI±20℃YINEI。

JINYIBUWAJUELIULIANGQUXIANKONGZHIFANGSHIJIENENGDEQIANNENG，YEJIUSHISHUOBILIULIANGQUXIANKONGZHIFANGSHI        

GENGJIENENG。LIULIANGQUXIANKONGZHIFANGSHIZHIANJIDINGRANQI、KONGQILIULIANGJINXINGRANSHAO，JIANJIEDIKONGZHIWENDU，DUIKONGWENXITONGLAISHUO，ZHEIZHONGKONGZHISHIFEICHANGCUCAODE。WENDUFANKUIKONGZHIFANGSHISHIZHIJIEDEBIHUANKONGZHIXITONG，DUIKONGWENXITONGLAISHUO，ZHEIZHONGKONGZHISHIFEICHANGXIZHIDE，YINERNENGJINYIBUDEJIEYUENENGYUAN。

4. 改造后的钢包烘烤器实际运行情况

ZI2005NIANDIKAISHILUXUGAIZAODEGANGBAOHONGKAOQITOURUYUNXING，JINGGUOYINIANDUODESHIYONG，GAIXITONGSHEJIHELI，JISHUXIANJIN，GONGNENGQIQUAN，CAOZUOJIANDAN，WEIHUFANGBIAN，ANQUANKEKAO，KONGWENJINGDUZAI30DUYINEI，GAIZAOHOUJIENENGXIAOLVTIGAODA47%~54%，PINGJUN49%。JIANHUACAOZUO，ZAIZIDONGMOSHIXIAXUANHAOQUXIAN，KAISHISHIANHONGKAOKAISHIANNIUJIKE，JIESHUSHIANHONGKAOJIESHUANNIUJIKE。RUGUOHONGKAOYOUZHONGDUAN，KEZAICHUMOPINGSHANGSHEZHIHONGKAOSHIJIAN，CONGDUANDIANJIEZHEHONG。

GAIXITONGSHIJIYUNXINGQUXIANRUTU4SUOSHI。CONGTUZHONGKEYIKANCHU，ZAILIULIANG/SHIJIANHEWENDUFANKUILIANGZHONGZIDONGKONGZHIMOSHIXIA，SHEDINGWENDUQUXIANHESHIJIYUNXINGQUXIANZHIJIANDEWUCHAZHIJIBENKONGZHIZAI±30oC。ERQIE，DUIWENDUMOSHIERYAN，KONGZHIJINGDUGENGGAO，DADAO±20oC。

结论

1).CONGSHIJIYUNXINGQINGKUANGKAN，SHAOZUIHEXUREZHUANGZHIYUNXINGXIAOGUOHENHAO，RANSHAOHUOYANZHANG、PINGWEN，YOUZHUYUNoxDEJIANGDI，HUANREHOUDEFEIQIWENDUDIYU150℃，KONGZHIXITONGGONGNENGQIQUAN，CAOZUOJIANDAN，WEIHUFANGBIAN，ANQUANKEKAO，KONGWENJINGDUZAI30DUYINEI，GAIZAOHOUJIENENGXIAOLVPINGJUNTIGAO49%，SHUOMINGBENCIGAIZAOSHICHENGGONGDE。

2).CHENGGONGZHIZUOSHIHEXIANCHANGYINGYONGDEGANGBAOHONGKAOQUXIAN

ZAISHIYANGANGBAODEDING、DI、SHANG、XIABUTONGBUWEIMAISHE6ZHIREDIANOU，ANZHAOGONGYIRENYUANJICHUDEBUTONGNAICAIHEBUTONGGONGKUANGGANGBAOHONGKAODE5ZHONGSHENGWENQUXIAN，CHENGGONGZHIZUOCHUSHIHEXIANCHANGYINGYONGDE5ZHONGGANGBAOHONGKAODELIULIANG-SHIJIANKONGZHIHONGKAOQUXIANSHUJUHEZHENGTIJIAOZHUGANGBAODEWENDUFANKUIHONGKAOQUXIANSHUJU（ZHEIXIESHUJUSHISHIXIANZIDONGKONGZHIDEJICHU），JINGGUOYINIANDESHIYONG，MANZUXIANCHANGHONGKAOYAOQIU。

3）GUANJIANJISHUYINGYONG

     BENXITONGKAIFACHENGGONGYINGYONGRUXIAGUANJIANJISHU

l KUAISUHUANXIANGKONGZHIJISHU

l MEIQIXIAOLIULIANGKONGZHIJISHU

l YOUXIANZHIDEWENDUFANKUIKONGZHIHONGKAOJISHU

5. 技术成果及推广应用前景

BENXIANGMUYANZHICHENGGONGDEXURESHIGANGBAOHONGKAOQIJISHUBUJINJIENENGXIAOGUOXIANZHU，GAIZAOWANCHENGHOUMEINIANDEJIENENGXIAOYIZAI3000WANYUANYISHANG，ERQIEZAIWANSHANXURESHIRANSHAOJISHUDEJICHUSHANGJIEHEBENXIANGMUDEJUTITEDIAN，HUODELELIANGXIANGSHIYONGXINXINGZHUANLI，WEIXURESHIRANSHAOJISHUDEYINGYONGFAZHANZUOCHULESHIZHIXINGGONGXIAN。QICHENGGUOYINGYONGYUQITALIANGANGCHANG，YEHUIXIANGZAIBAOGANGBUXIUGANGFENGONGSILIANGANGCHANGYIYANGQUDEMANYIDESHIJISHIYONGXIAOGUO。CIWAI，BENXIANGMUSUOJILEIDEXURESHIRANSHAOFANGMIANDEJISHUHEJINGYAN，YEKEYINGYONGYUJIARELUYIJIQITAJIAREZHUANGZHIDEXURESHIGAIZAOGONGCHENGZHONG，QIJINGJIXIAOYIJIANGSHISHIFENKEGUANDE，XURESHIRANSHAOJISHUYOUZHEGUANGKUODEYINGYONGQIANJING。(WENZHANGZHAIZIZHONGGUOGANGTIE)